Introduction to Water Bottle Blowing Machine

Sinco, the professional Water Bottle Blowing Machine for Bottle Manufacturer in China

As a leading Water Bottle Blowing Machine manufacturer and supplier in China from 2000, Sinco will be your best partner to set up your drinking water, mineral water, pure water project. We can design and supply your complete line machines and service from water purified machines, preform making machines and bottle making machines and filling lines. Our Water Bottle Blowing Machine can produce your water bottles from 1 liter to 20 liters. We supply Water Bottle Blowing Machines in a very reasonable price base on mass production. There are 100 skilled workers and 20 technicians in Sinco machinery factory to design and manufacturer bottle making machines for you.

All Sinco Water Bottle Blowing Machine has passed the certificate of ISO and CE, we will check and test each machines before delivery, to make them in good condition. Sinco machinery has a strong and reasonable design, and the adopt of servo driving system ensure the high speed and high productivity, running smoothly and stability during your water bottle making. Sinco machines have a wide range production output for your choose from 2000 to 10,000 bottles per hour. And the volume made out of Sinco bottle making machine can be from 50ml to 2000ml, from 3 liter to 20 liters.

Sinco engineer has made the small PET preform distance on our heating system of our bottle making machine, which can save electricity consumption on the oven more than 30%. Power saving is one advantage of our machine, sinco machinery also is very easy to operate, your workers just touch the screen of PLC, then can control and start all the process of bottle making.

Not only make quality bottle making machine, Sinco also supply yor fully support for your after sales any request. Easy broken parts spare parts will be send with Sinco machinery for your use one to two years. If your need, we can also send engineer to your factory to install the Water Bottle Blowing Machine, and check your other machines, such as preform making machine, bottle cap making machine, filling machine. So why not call us now for getting a quick response of our bet price.

Water Bottle Blowing Machine-An Ultimate FAQ Guide.

It is an all-Inclusive and research-based FAQ Guide about Water Bottle Blowing Machine.After reading this FAQ Guide you will be able to choose the most suitable Water Bottle Blowing Machine for your industry.This Ultimate FAQ Guide covers a lot of important aspects of the Water Bottle Blowing Machine.

Let’s start it.

What Is A Water Bottle Blowing Machine?

A Water Bottle Blowing Machine is a plastic bottle blowing machine.It is used to blow preforms and produce drinking water bottles and mineral water bottles.Water Bottle Blowing Machine manufactures reusable bottles.

These bottles reduce plastic waste and contribute to save natural resources and protect the environment from pollution.With help of advanced technologies, various shapes and sizes of water bottles are produced to facilitate customers.They are completely recyclable and reusable.

What Is The Structure And Working Principle Of A Water Bottle Blowing Machine?

A Water Bottle Blowing Machine uses the working principle of a blowing machine to produce unique and small to large-sized water bottles. The type of material used in manufacturing a water bottle separates it from the rest.

The only main difference in different types of polymers or polyesters used to manufacture water bottles is their flexibility and durability.A Water Bottle Blowing Machine categorizes its bottles depending upon the type of plastic used.Such as high-density polyethylene (HDPE), low-density polyethylene (LDPE), co-polyester, or polypropylene and propylene terephthalate (PET).

A preform is a simple tube-shaped polymer product designed in different shapes, colors, and sizes to meet your requirements. A preform is loaded into the machine and passes through the infrared lamps where it is heated.Air from the compressor is used to blow it into the desired shape and remove dents as well.

A Water Bottle Blowing Machine uses different heating states and parameters for preforms to produce different types of water bottles. It has an automated preform loader to feed preforms and produce several types of water bottles. In this way a Water Bottle Blowing Machine manufacture durable, lightweight, dishwasher-safe, and BPA-free water bottles.

What Are The Major Components Of A Water Bottle Blowing Machine?

A Water Bottle Blowing Machine consist of a rotatory preform loading system, conveying system, mold clamping system, heating system, and cooling system. The best design of a Water Bottle Blowing Machine incorporates all these systems to maximize efficiency and flexibility.

Water Bottle Blowing has adopted a modularized design concept, to make it convenient, compatible, flexible, and cost-saving for maintenance. Water Bottle Blowing Machine is equipped with an efficient air cycling system.

It comes with a redundant heat discharge system and ensures the constant temperature of the heating zone.Water Bottle Blowing Machine uses Festo corrosion-free stainless steel Cylinder, highly efficient valves, Siemen PLC system, infrared lamps. It ensures long life and running your machine more stably and smoothly.

The heating system is designed to heat preform fast.For this purpose, they are closely arranged in the heating zone to saves energy. A top-rated Japanese TSUBAKI chain is adopted in the heating zone.The chain is with the flexible tensioning structure of mold spring, which improves chain lifespan and increases production capacity.

A cooling device at the bottleneck is used to cool it down and keep it in the desired shape.A distance allocating assembly is designed to divide distances precisely after preform holders coming out of the heating area.Festo servo motor and electrical positioning system are used in bottle conveyor.

It ensures faster preform or bottle conveying and higher precision of repositioning. With this feature, Water Bottle Blowing Machine overcomes all the faults of traditional pneumatic conveying structures.A Festo combination valve in an air-blowing system makes it faster and long-lasting.

With the newly evolved design of conveyors, bottles can be easily transported from blowing machines to filling machines without any delay.This novel system arrangement makes a Water Bottle Blowing Machine most suitable for the manufacturing of prime-quality water bottles.

What Are The Specifications And Standard Features Of A Water Bottle Blowing Machine?

Water Bottle Blowing Machine uses an advanced micro-computer control system.It monitors and precisely controls each parameter of the process to ensure smooth operation. Any abrupt temperature change can result in poor melting of preforms and results in the irregular shape of water bottles.

In this condition, a programmable logic-controlled system smoothly handles these parameters and adjusts them accordingly. An automated perform feeding system, the conveying system prevents overloading and overfeeding. A highly effective mold clamping system saves your electricity and produces high-quality water bottles.

Servo-motor stretching rods of Water Bottle Blowing Machine uniforms stretch preforms.This plays a vital role in the final outlook of your water bottles.Uniform stretching prevents lumps and accumulation of plastic in some areas of water bottles. It improves the shape and quality of your bottle.

Its flexible structure design having a self-locking and clamping system, which saves a lot of time. In short, Water Bottle Blowing Machine is easy to install, operate, maintenance and service.

What Are The Main Types Of Water Bottle Blowing Machines?

Water Bottle Blowing Machines are commonly categorized as Semi-Automatic Water Bottle Blowing Machine and Full-automatic Water Bottle Blowing Machine.

Semi-Automatic Water Bottle Blowing Machine:

• Built-in Philips high-quality automatic microprocessor to blow water bottles.
• High-quality cylinders and Valves.
• A pressure adjustable valve controls the speed of the process.
• The valves control the pressure of compressed air.
• The machine has manual and semi-auto modes.
• Genuine parts are used to enhance machine life.
• One conveyor can have a maximum of two blowing machines.

 Full Automatic Water Bottle Blowing Machine:

• Full-automatic preform loading system.
• Full-automatic build in the automatic compressor.
• Highly efficient small heating system.
• Automatic perform feeding, loading, and parameter control system.

The Technical Advantages And Specifications Of A Semi-Automatic And Full-Automatic Water Bottle Blowing Machine:

A Full-Automatic Water Bottle Blowing Machine has more technical advantages than a Semi-Automatic Water Bottle Blowing Machine. An automatic operation system reduces the uncertainty and personal errors that result in the irregular shape of water bottles.It helps you to achieve high accuracy and minimal downtime.

Semi-Automatic Water Bottle Blowing Machine has quite several advantages for small beverage enterprises.But a Full-Automatic Water Bottle Blowing Machine is suitable for massive and high-quality water bottles.

The most advanced feature of a Full-Automatic Water Bottle Blowing Machine is that if the water bottle bursts during the blowing process. It is automatically detected and removed from the rail.

What Are The Applications Of A Water Bottle Blowing Machine?

Water Bottle Blowing Machine as the name suggests blows water bottles, drinking water bottles, and mineral water bottles. Usually, it is used to blow dented water bottles and mineral water bottles.

It is also used to produce custom water bottles with special features and different designs of handles, wrinkles, and shapes. Besides these, Water Bottle Blowing Machine has many applications for several types of water bottles.

How To Select A Suitable Water Bottle Blowing Machine?

Keep these points in mind when you decide to purchase Water Bottle Blowing Machine.

Specifications For Processing:

• According to your current needs, determine whether there are special needs that need to be met, to avoid the inapplicability of the purchased products.
• You must inquire how many bottles it produces per hour.
• Volume, size, bottleneck diameter, and shape of bottles.
• It’s stretching speed for different types of bottles.
• Its cycle speed.

Quality Assurance:

Ensure your seller has quality management system certification.

Check whether the manufacturer has enough abilities or not.

Including experience and knowledge, abilities, qualifications, and compatible design.

Suitable Price:

Cost-effectiveness is believed to be a necessary condition.

Don’t blindly seek low prices and ignore quality.

Choose one that is compatible with your production requirement and budget-friendly.

Thoughtful Service:

Choose one that must have the ability to produce water bottles of various shapes and sizes

Select that suitable for any blowing shape using any plastic as raw material.

The best choice will be the one with low rejection rates, high speed, stable running, and easy operation.

Water Bottle Blowing Machine with stable performance with advanced PLC, automatic conveyor works best for massive industrial process.

It should have strong penetrability, good swift distribution by smoothly rotating water bottles, and simultaneously revolute in the rails in the heater. Water Bottle Blowing Machine with automatic locking system is a very good choice.

Clarify your needs and requirements about water bottles you want to blow:

• Maximum volume of bottles
• Maximum neck diameter
• Maximum height.
• Output required.
• Several cavities you need.

For Electrical System:

• The number of lamps.
• Heating power.
• Installation power.
• Actual power consumption.

For Air System:

• Operating pressure.
• Temperature range.
• Flow rate.

Also thoroughly check your machine dimensions and machine weight.

How To Produce Unique And Quality Water Bottles Using A Water Bottle Blowing Machine?

Understand your requirements and set your Water Bottle Blowing Machine variables to align with them. Adjusting the distance of a point from the focus to its distance from the di-rectrix plays a vital role in the final outlook of your water bottles.It must be properly measured.

Adjust your Water Bottle Blowing Machine parameter accordingly to make it convenient for your bottle.For this, you need to adjust the gap between the stretch rod and the bottom mold. Always use suitable tools for measurements.

• Select the suitable bottom temperature for your bottle.
• Don’t let your stretching rod bend.

Keep your bottleneck temperature constant.

Don’t let it too high or low than the specified limit.

Use a fan for the bottleneck.

It will keep its temperature maintain and prevent softening of the bottleneck that will ultimately reduce wastewater bottles. Always use accurate stretching speed specifically defined for the type of water bottle you want to blow.

Don’t use random parameters.It is recommended to first calculate the stretching speed for your water bottles.

Use configuration and specifications such as volume, height, and diameter of the top and bottom sides of your water bottles to measure it.

What Are The Problems That Affect The Operations Of Your Water Bottle Blowing Machine?

One of the most common problems is that your bottles get stuck into their mold and don’t let them be removed from them. In this situation, you should first manually open the mold. Then check your exhaust time setting and open the exhaust valve.You must check its spring and sealing part they must be in optimum condition.

If produces loud or no sound as compared to its regular operation then it needs update and maintenance.Let the hand switch rest for a while.If it doesn’t it may cause operation failure of your PLC system.It is one of the most commonly observed problems that PLC systems don’t work properly.

You should give some time to rest the hand switch. If your PLC system is still out of operation then you must check the electrical components and connection of your Water Bottle Blowing Machine.

How To Install A Water Bottle Blowing Machine?

Follow proper instructions for installation, so that you can take full advantage of its features.

• Connect air and water in the water bottle blowing machine.
• Turn off the blue switch, if you are using both high and low-pressure compressors.
• Keep it on if using any single low or high-pressure condition.
• A high-pressure valve will convert high pressure to low pressure.
• Low pressure should be maintained between 0.8 to 1mp.
• Use a reducing valve to regulate high pressure to micro-air blow.
• Now connect the power supply to either 3 phase or 1 phase as recommended by the manufacturers.
• If the power supply is 3 phase then connect 4 wires.
• The black one is neutral.
• It doesn’t have any electric current.
• The black wire is the control line.
• It must be connected to the autoloader.
• Install your autoloader.
• Fix all the electrical circuits and connections accurately.
• Connect the bus circuit.
• Check the settings of the autoloader and then install the electric switch.
• Press the Run and stop button to start and stop the motor.
• Set the required parameters and press the Set button for this purpose
• Place your bottle conveyor.
• If it is an inversion, switch your wire positions.
• Adjust the pre-heater temperature and blow your bottles.

How to Service and Maintain your Water Bottle Blowing Machine for its Durability?

• For the longer life of your Water Bottle Blowing Machine and production of quality water bottles check the power supply, control system, and heating system daily.
• These systems must work in a normal state.
• Add lubricating oil to the parts of a machine and ensure the correct amount of it.
• Accurately install the mold and make sure that it is incorrect position.
• Place your machine on a compact floor.
• Install it where it can have proper ventilation to remove excess heat from the environment and make the process feasible for you.
• Carefully Place preforms in preform container.
• Set parameters consciously.
• Keep your machine clean and dry.
• Keep an eye on damaged parts of your Water Bottle Blowing Machine and replace them when it becomes necessary.
• Don’t overload your machine it affects its efficiency and durability.

How to Troubleshoot your Water Bottle Blowing Machine Problems?

Usually user face problems about feeding system of Water Bottle Blowing Machine that it is not working properly:This problem doesn’t arise due to technical fault in the equipment.It happens due to some external factors as described here.

• Check the power state of the preform loader power-on state.
• Check whether the motor is in the power-on and load state because this situation is probably caused by the preform jamming the lifting belt.
• The easiest way is to manually help with the lifting of the preform loader.
• Ensure the preform is positioned in the same straight line as the reflector for proper supply of preform and smooth operation.

Bottom Of Bottle Blow Out By The Water Bottle Blowing Machine:

The reason for bottle accumulation is that the stretching rod is not fixed in place accurately.It is suggested that the stretch ratio between the preform and the bottle body is most preferably 1:2.5, excluding bottle mouth in this whole process.Adjust the heating temperature of the oven.

Why Bottle Becomes Partially Pale?

Excessive stretching results in the pale color of the bottle.If your stretching speed is accurate then pre-blowing time is much early or the temperature is very high, producing crystallization. Setting the right stretching speed and temperature will not cause pale color in your water bottles.

Why Bottle Blows Out Unevenly In A Water Bottle Blowing Machine?

If your bottles blow out unevenly then your:

• Pre-blowing time and pressure are too early and high respectively.
• Adjust them to the required level then your bottle will blow accurately.

Why Does Your New Water Bottle Blowing Machine Don’t Work After Powering Up?

Water Bottle Blowing Machine comes with a phase sequence detection device. Make sure that the phase sequence is accurate and the neutral wire is connected in place.Then again power up the machine and it will start its operation.

Which Oil Is Best For Lubrication Of The Stretch Rod Of A Water Bottle Blowing Machine?

The stretch rod of a Water Bottle Blowing Machine is in contact with the inside part of water bottles. Therefore you can add food garden grease to avoid any health issues.

How Many Times Should You Put Oil On The Stretch Rod Of A Water Bottle Blowing Machine?

Add one layer of oil once a week.It is mandatory for resistance-free movements of its parts and smooth operation of the stretch rod.

What Is The Advantage Of A Servo Motor Controlled Linking System?

The servo motor-controlled linking system guarantees different operations of the mold opening, mold closing. It also helps in bottom mold elevating, and bottle sealing can in one movement.

In this way, it reduces the blowing cycle and saves your time and electricity.

How Does Water Bottle Blowing Machine Save Energy?

Water Bottle Blowing Machine is equipped with a very compact and efficient heating oven.

It can save a lot of power, It doesn’t need any low-pressure compressor, so it can save power for the compressor too.

What Speed Can You Get From A Water Bottle Blowing Machine?

Speed varies with the shape and size of water bottles.Usually, A Water Bottle Blowing Machine provides 6000 bottles per hour.

How To Amend The Wrinkles Of Water Bottles Using A Water Bottle Blowing Machine?

To adjust wrinkles on your water bottles make sure you have maintained a constant temperature condition.

The pre-blowing time should not be too late.

Adjust the pre-blowing pressure to the required level.

Maintain a constant pre-blowing flow to ensure high-quality water bottles.

How Many Bottles Per Hour A Water Bottle Blowing Machine Can Make?

Water Bottle Blowing Machine can produce 6500 bottles per hour, 9000 bottles per hour.

This speed is based on a 500ml, 17gram round water bottle.

The speed of the machine is affected by different bottle volumes and weights.

What Are The Reasons For The Button-Shaped Circle At Bottom Of Water Bottle?

• Bottom temperature is high.
• Pre-blowing time is late.
• The pre-blowing flow is small.
• Pre-blowing pressure is low.

How Much Time Does It Take To Change The Mold Of Water Bottle Blowing Machine?

Expert and highly qualified engineers just need 17 minutes to change it.

For an unskilled engineer, it might take a little longer to 20-30 minutes.